Pioneers of the Machine Shop

The Stevens brothers exerted their influence also on naval construction. A double invention of Robert and Edwin, the forced draft, to augment steam power and save coal, and the air-tight fireroom, which they applied to their own vessels, was afterwards adopted by all navies. Robert designed and projected an ironclad battleship, the first one in the world. This vessel, called the Stevens Battery, was begun by authority of the Government in 1842; but, owing to changes in the design and inadequate appropriations by Congress, it was never launched. It lay for many years in the basin at Hoboken an unfinished hulk. Robert died in 1856. On the outbreak of the Civil War, Edwin tried to revive the interest of the Government, but by that time the design of the Stevens Battery was obsolete, and Edwin Stevens was an old man. So the honors for the construction of the first ironclad man-of-war to fight and win a battle went to John Ericsson, that other great inventor, who built the famous Monitor for the Union Government.

Eli Whitney and Firearms

We left Eli Whitney defeated in his efforts to divert to himself some adequate share of the untold riches arising from his great invention of the cotton gin. Eli Whitney, however, had other sources of profit in his own character and mechanical ability. As early as 1798 he had turned his talents to the manufacture of firearms. He had established his shops at Whitneyville, near New Haven; and it was there that he worked out another achievement quite as important economically as the cotton gin, even though the immediate consequences were less spectacular: namely, the principle of standardization or interchangeability in manufacture.

Standardization

This principle is the very foundation today of all American large-scale production. The manufacturer produces separately thousands of copies of every part of a complicated machine, confident that an equal number of the complete machine will be assembled and set in motion. The owner of a motor car, a reaper, a tractor, or a sewing machine, orders, perhaps by telegraph or telephone, a broken or lost part, taking it for granted that the new part can be fitted easily and precisely into the place of the old.

Though it is probable that this idea of standardization, or interchangeability, originated independently in Whitney's mind, and though it is certain that he and one of his neighbors, who will be mentioned presently, were the first manufacturers in the world to carry it out successfully in practice, yet it must be noted that the idea was not entirely new. We are told that the system was already in operation in England in the manufacture of ship's blocks. From no less an authority than Thomas Jefferson we learn that a French mechanic had previously conceived the same idea. But, as no general result whatever came from the idea in either France or England, the honors go to Whitney and North, since they carried it to such complete success that it spread to other branches of manufacturing. And in the face of opposition. When Whitney wrote that his leading object was "to substitute correct and effective operations of machinery for that skill of the artist which is acquired only by long practice and experience," in order to make the same parts of different guns "as much like each other as the successive impressions of a copper-plate engraving," he was laughed to scorn by the ordnance officers of France and England. "Even the Washington officials," says Roe, "were sceptical and became uneasy at advancing so much money without a single gun having been completed, and Whitney went to Washington, taking with him ten pieces of each part of a musket. He exhibited these to the Secretary of War and the army officers interested, as a succession of piles of different parts. Selecting indiscriminately from each of the piles, he put together ten muskets, an achievement which was looked on with amazement."

Simeon North

While Eli Whitney worked out his plans at Whitneyville, Simeon North, another Connecticut mechanic and a gunmaker by trade, adopted the same system. Simeon North's first shop was at Berlin. He afterwards moved to Middletown. Like Eli Whitney, he used methods far in advance of the time. Both Eli Whitney and Simeon North helped to establish the United States Arsenals at Springfield, Massachusetts, and at Harper's Ferry, Virginia, in which their methods were adopted. Both the Whitney and North plants survived their founders. Just before the Mexican War the Whitney plant began to use steel for gun barrels, and Jefferson Davis, Colonel of the Mississippi Rifles, declared that the new guns were "the best rifles which had ever been issued to any regiment in the world." Later, when Davis became Secretary of War, he issued to the regular army the same weapon.